The Key Steps in Creating a Mosaic Tile
The creation of a decorated cement tile is an alchemy of materials and patience. It all begins with the mold, which determines the tile's shape. Inside this metal frame, the artisan places the "divider": a kind of intricately designed brass or bronze grid that meticulously traces the outline of each part of the future design. Then comes the crucial stage of coloring. Our artisans prepare their own colorants, a vibrant blend of white marble powder, cement, and high-quality natural pigments. This preparation is essential to guarantee the intensity and durability of the colors for which we are renowned. The cement tile is then built layer by layer. The first, the wear layer, bears the decorative elements. This is followed by a first layer of dry cement designed to absorb moisture, and then a second layer of gray cement mortar. This three-layer structure ensures the tile's rigidity and incredible longevity. This is precisely what allows us to produce two distinct thicknesses: 16 mm for exceptional durability on floors, and 10 mm for easy wall installation. The filled mold is then placed under a hydraulic press, which joins the layers without completely fusing them. Once removed from the mold, the tile is repeatedly immersed in water to ensure a perfect bond, then patiently left to air dry on special racks for several days.
The Precision of Our Artisans' Gestures
True craftsmanship lies in the technique. When the artisan fills the divider, they must memorize the entire pattern and apply each color to its respective compartment, to a thickness of approximately 5 millimeters. They must work with great precision, but also with controlled speed, before the colored material begins to harden. The most spectacular moment is the removal of the divider. With a swift and sure movement, the artisan lifts it vertically, allowing the still-liquid colors to set without ever mixing. It's a skill that requires years of experience, and it's what makes each cement tile so vibrant.
From Workshops to Exceptional Projects: Excellence as a Signature
Our artisanal expertise would be meaningless if it didn't serve creativity. Maison Carocim is proud to have left its mark on countless exceptional projects worldwide. From museums to luxury hotels, renowned restaurants to majestic manor houses, our creations adorn the floors and walls of the most discerning spaces. We have the privilege of collaborating regularly with internationally acclaimed architects and designers, as well as with exceptional clients, including some of the most prestigious French luxury brands. Their talent, vision, and exacting standards are a constant source of inspiration for us. They push us to continually surpass ourselves, both in the creation of new patterns and in the perfection of their execution.